Classic Steel

1995 HONDA CR250 Bike Build!

Sep 12, 2024

Jay Clark from DBTV has acquired and built this incredible fleet of 95 CR250’s! With each having a unique look and feel to them. These are pretty much museum pieces so we didn’t get to ride them, but enjoy this sick build and sound of this bike!

Whiskey Throttle 1995/96 CR250R #101

For those that have been following  DirtBikeTV for a while know that Jay Clark has gone all-in with five steel frame CR250R builds.  These bikes were all obtained in various degrees of junkiness. Each bike has been taken down to the frame welded and powder coated. The engines take down welded, blasted, modified and assembled back to better than new condition.  All have the 38mm 1996 Keihin carburetors installed with specs from TMR to go with his cylinder porting & head mods.  Race Tech tackled the mess of old suspension work.   Why did Jay build five of these CR’s? His answer is that six is just too many.   Even though Ping was not able to spin laps on the #101 it was fun to check out what can be done with these beloved CR250R’s.

Wiseco Performance Products                 
www.wiseco.com

Pro-Lite Piston Kit
CV4 Hi-Temp Rad Cap

Rekluse            
www.rekluse.com

Core Manual TorqueDrive
Clutch Basket, Inner hub, Pressure Plate
Clutch Cover

Pro X Racing Parts  
www.pro-x.com

Connecting Rod Rebuild kit
Main bearings & Crank seals
Cranks seals
Carb rebuild kit
Clutch cable
Steering bearing kit
Front brake caliper rebuild kit
Rear brake caliper kit
Front master cylinder rebuild kit
Rear master cylinder rebuild kit
Front sprocket
Rear sprocket alloy
MX Chain gold
Counter shaft seal kit
Upper & lower chain roller
Swing arm bearing kit
Swing arm linkage bearing kit
Front and Rear rotor
Brake pads front and rear

TMR          
www.tommorganracing1.com

Cylinder porting
Head Mod
Carburetor Slide mod & Jetting

Millennium Tech 
www.mt-llc.com

Strip, re-pair damage & re-plate to stock size

Cometic Gasket
www.cometic.com

Engine gaskets

Langston Performance/Andrew Langston 
www.langstonperformance.com

Crankshaft rebuild with ProX rod kit

FMF Racing                              
www.fmfracing.com

Gnarly exhaust (stripped and factory treated from Robbies)
Shorty Silencer (Powercore Modified into a Shorty)

Dunlop Tire
www.dunlopmotorcycletires.com

MX34 Front
MX33 Rear

Race Tech
www.racetech.com

Suspension Re-Valve and set up
Hard Anodize of forks and shock body

Parapros Brad 
@parapros

Engine Rebuild
Carburetor Rebuild
Wheel Build/assy

Clarke Manufacturing 
www.clarkemfg.com

OEM style/sized Fuel Tank

ICW    
www.icwbikestands.com

Radiator straightening & bracing

Uni Filter
www.unifilter.com

Two-stage Air Filter

DeCal Works                                     
www.decalmx.com

Semi-Custom Graphics kit

Preprinted number plates backgrounds

Sano Metal Finishing
www.sanometalfinishing.com

Vapor Honing
Sand Blasting
Custom Cerakoting

MX Plastics  
www.mxplastics.com

Full plastic kit
Mud Flap

Works Connection
www.worksconnection.com

Hour Meter
Stand
Front Brake Rotating bar mount
Brake Reservoir cap
Elite Clutch Perch Assy
Oil Filler plug
Stem Nut

MotoTassinari    
www.mototassinari.com

V-Force Reed Cage

ODI 
odigrips.com

Emig V2 Lock On Grips
7/8 Bars

Galfer USA 
www.galferusa.com

Brake line rear
Brake line front

Specbolt Fasteners
www.specbolt.com

Nickel Engine & Plastic complete bolt kit
Rear sprocket bolt kit

San Diego Powder Coating                 
www.sandiegopowdercoating.com

Sandblasting, powder with super-durable clear, and “race prep masking’

VP Fuel 
www.vpracingfuels.com

C12 Fuel

Nacstar USA
www.nacstarusa.com

Black Rims

Tusk Off road
www.tuskoffroad.com

Front & Rear Spoke kit

Kill Switch
Tusk Shifter

SpD Factory Development 
www.spdfactorydevelopments.com

Radiator Hoses
Radiator hose clamps
Chain Blocks
FootPeg Pins

IMS
www.imsproducts.com          

Super Stock Foot Pegs

Fasst Co 
www.fasstco.com

Rear Brake Return Spring
Rear Brake Clevis

Klotz Synthetic Lubricants
www.klotzlube.com

R-50 Two-Stroke Pre-Mix & Chemicals

AK Technologies 
www.akramertech.ca

3D printed Radiator Louvers

Motion Pro 
www.motionpro.com

Rim Locks
Turbo SE Throttle Housing & Cable

RM Stator 
www.rmstator.com

Stator
Coil

Carbon Solutions 
www.carbonsolutions3d.com

Custom 3D printed in-frame cable holder

Enduro Engineering 
www.enduroeng.com

Rear Brake Pedal Tip

Moto Seat                                 
www.motoseat.com

Seat Foam
Custom Seat Cover

Robby’s Pipe Repair 
@Robby’s Pipe Repair 

Strip, Buff, Factory look FMF pipe
Shorten PowerCore FMF into a Shorty

Jay Clark/DBTV bike builder 

Parts to buy  RM ATV/MC -DBTV Shopping
PODCAST: Podcast DBTV “That Moto Show”
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